Page 19 - Manual Oficina Polaris XP Turbo 16-17

GENERAL INFORMATION

ITEM TORQUE ITEM TORQUE
133 ft-lbs (180 Nm), loosen 180°, Power Steering Unit to 1
Flywheel Bolt 30 ft-lb (41 Nm)
retorque to 133 ft-lb (180 Nm) Mount Bracket
FOX Shock Body Cap 100 ft-lb (135 Nm) Prop Shaft Support 33 ft-lbs (45 Nm)
Bearing Fasteners
FOX Shock Bearing 35 ft-lb (47 Nm)
Assembly Prop Shaft to 22 ft-lb (30 ft-lb)
Transmission Fasteners
FOX Shock Bleed Screw 14 in-lb (2 Nm)
STEP 1: Torque to 37 ft-lb
FOX Shock Eyelet 50 ft-lb (68 Nm)
(50 Nm)
FOX Shock Shaft Nut 22 ft-lb (30 Nm) STEP 2: Torque to 7ft-lb (10
Frame Bolts (front to 40 ft-lb (54 Nm) Nm)
rear) STEP 3: Loosely install
Front Bumper / Fender 8 ft-ln (11 Nm) PVT Inner Cover bolts by hand
Screws Fasteners (inner) STEP 4: Torque to 37 ft-lb
Front Gearcase Cover 11 ft-lbs (15 Nm) (50 Nm)
Plate Screws STEP 5: Torque to 50 ft-lb
Front Gearcase Drain/Fill 10 ft-lbs (14 Nm) (68 Nm)
Plugs STEP 6: Torque to 37 ft-lb
(50 Nm)
Front Gearcase Mounting 33 ft-lbs (45 Nm)
Bolts PVT Cover Screws 35 in-lb (3 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm) (outer)
Fuel Rail Mounting 7 ft-lb (10 Nm) Radiator Bracket 8 ft-lb (11 Nm)
Screws
Radius Rod Fasteners 42 ft-lb (57 Nm)
Fuel Tank Block-off Panel 8 ft-lbs (11 Nm) Seat Frame to Main
Fuel Tank Strap Screw 8 ft-lbs (11 Nm) Frame (T-40) 8 ft-lb (11 Nm)
Gear Selector Knob 40 in-lb (5 Nm) Seat Frame to Main 14 ft-lb (19 Nm)
Frame (M8)
Hip Bolster Bolts 14 ft-lb (19 Nm)
Seat Frame to Main
Hose Clamp 35 in-lb (4 Nm) 30 ft-lb (41 Nm)
Frame (M10)
Hub Castle Nut (front and 180 ft-lbs (244 Nm) Seat Belt Mounting
rear) 40 ft-lbs (54 Nm)
Fasteners
Ignition Coil Mounting 8 ft-lb (11 Nm) Seat Slider Plate Screws 4 ft-lb (5 Nm)
Bolt
Shift Cable to Shifter 13 ft-lb (18 Nm)
Intake Clamps 49 in-lb (6 Nm)
Shift Cable Transmission
Intake Manifold Mounting 20 ft-lb (27 Nm) Bracket 37 ft-lb (50 Nm)
Fasteners (lower)
Shift Cable Jam Nut 16 ft-lb (22 Nm)
Intake Manifold to Cyl 6 ft-lb (8 Nm)
Head Clamps Shock Guard Screws 14 in-lbs (2 Nm)
Knock / Det Sensor 15 ft-lb (20 Nm) Shock Mount (front) 42 ft-lbs (57 Nm)
Master Cylinder Mount 23 ft-lbs (31 Nm) Shock Mount (rear) 70 ft-lbs (95 Nm)
Bolts Shock Reservoir
Manifold Pressure Banjo 7 ft-lb (10 Nm) Mounting Clamps (rear) 35 in-lb (4 Nm)
Bolt
Skid Plate Fasteners 8 ft-lbs (11 Nm)
Oil Cooler Bolts 7 ft-lb (10 Nm)
Snorkel Shaft Coupler
Oil Pan Bolts (M8) 26 ft-lb (35 Nm) Jam Nut 140 ft-lb (190 Nm)
Oil Pan Bolts (M6) 9 ft-lb (12 Nm) Spark Arrestor 8 ft-lb (11 Nm)
Oil Pump Mounting Bolts 7 ft-lbs (10 Nm) Spark Plug 9 ft-lbs (12 Nm)
Oil Pump Pickup Screws 7 ft-lb (10 Nm) Speed Sensor Screw 12 ft-lb (16 Nm)
Oxygen Sensor 13 ft-lb (18 Nm) Stabilizer Bar Linkage 42 ft-lbs (57 Nm)
Power Steering Unit 15 ft-lb (20 Nm) Stabilizer Bar Mounting 20 ft-lb (27 Nm)
Shield Screws Clamps (front)
Power Steering Bracket 16 ft-lb (22 Nm) Stabilizer Bar Mounting
to Frame Nuts Clamps (rear) 30 ft-lb (42 Nm)

9926945 R10 - 2016 RZR XP Turbo / XP4 Turbo Service Manual 1.13
© Copyright Polaris Industries Inc.