Page 18 - Manual Oficina Polaris XP Turbo 16-17

GENERAL INFORMATION

MISC. SPECIFICATIONS AND CHARTS

MASTER TORQUE TABLE

ITEM TORQUE ITEM TORQUE
A-Arm Fasteners 42 ft-lb (57 Nm) Step 2: 21 ft-lb (28 Nm)
(front) Step 3: Tighten add’n 90°
Air Box Mounting Bolts 8 ft-lb (11 Nm)
Crankcase Bolts M8 26 ft-lb (35 Nm)
Air Intake Housing Screw 35 in-lb (4 Nm) Crankcase Bolts M6 9 ft-lb (12 Nm)
(Engine and PVT)
Crankcase Oil Gallery 11 ft-lbs (15 Nm) apply pipe
Ball Joint Fasteners 42 ft-lbs (57 Nm) Plug thread sealant
Battery Mount Bracket 24 in-lbs (3 Nm)
Fasteners Torque in sequence
Battery Terminal 60 in-lbs (7 Nm) Step 1: 13 ft-lbs (18 Nm)
Fasteners Step 2: 26 ft-lb (35 Nm)
Cylinder Head Bolts
Bearing Carrier Mounting 42 ft-lb (57 Nm) Step 3: Additional 180°
Bolts (rear) Step 4: M6 bolts: 7 ft-lb (10
Body / Cargo Box Screws 8 ft-lb (11 Nm) Nm)
Brake Bleed Screws 48 in-lb (5 Nm) Door Fasteners 8 ft-lb (11 Nm)
Brake Caliper Mounting 30 ft-lbs (42 Nm) Drive Clutch Mounting 96 ft-lb (130 Nm)
Bolts (front) Bolt
Drive Clutch Cover Plate
Brake Caliper Mounting 46 ft-lbs (62 Nm) 9 ft-lb (12 Nm)
Bolts (rear) Bolts
Drive Clutch Shift Weight
Brake Junction Block Fasteners 20 in-lb (2 Nm)
Mounting Screws 35 in-lb (4 Nm)
Drive Clutch Spider Jam
Brake Line Banjo Bolts 15 ft-lbs (20 Nm) Nut 300 ft-lb (407 Nm)
Brake Line Flare Fittings 15 ft-lbs (20 Nm) Driven Clutch Helix 8 ft-lb (11 Nm)
Brake Pedal Mount 18 ft-lbs (24 Nm) Cover Screws
Bracket Bolts Driven Clutch Retaining 40 ft-lb (54 Nm)
Brake Switch 15 ft-lbs (20 Nm) Bolt
Driven Clutch Slider /
Cab Frame Bolts 40 ft-lb (54 Nm) 35 in-lb (4 Nm)
Button Screw
Cam Chain Tensioner 15 ft-lb (20 Nm) Driveshaft Boot Guard
Spring Bolt Screws 35 in-lb (4 Nm)
Cam Chain Tensioner 7 ft-lb (10 Nm) ECU Mounting Screws 24 in-lb (3 Nm)
Mounting Bolts
Electric Coolant Pump 8 ft-lb (11 Nm)
Camshaft Carrier Bolts 7 ft-lb (10 Nm) Bracket Fasteners
Camshaft Sprocket Bolts 14 ft-lb (19 Nm) Engine Breather Cover 7 ft-lb (10 Nm)
Screws
Torque in sequence to 7 ft-lb (10
Charge Air Cooler Bolts Engine Mount Bracket
Nm) 42 ft-lb (57 Nm)
Fasteners
Chassis Ground Nut 5 ft-lb (7 Nm)
Engine Mount Isolator 40 ft-lbs (54 Nm)
Step 1: 9 ft-lbs (12 Nm) Bolt
Connecting Rod Bolts Step 2: 22 ft-lb (30 Nm) Engine Mount to Frame 22 ft-lb (30 Nm)
Step 3: Tighten add’n 90° Engine Oil Plug 12 ft-lbs (16 Nm)
Coolant Bleed Screw 89 in-lb (10 Nm) Exhaust Heat Shield 8 ft-lb (11 Nm)
Fasteners
Coolant Hose Retainer 8 ft-lb (11 Nm)
Bolt Exhaust Manifold Bolts 17 ft-lb (23 Nm)
Coolant Reservoir 8 ft-lb (11 Nm) Exhaust Manifold Nuts 26 ft-lb (35 Nm)
Coolant Temperature 17 ft-lb (23 Nm) Exhaust Pipe to Muffler 26 ft-lb (35 Nm)
Sensor Nuts
CPS Retaining Bolt 9 ft-lb (12 Nm) Exhaust Pipe to Turbo 18 ft-lb (24 Nm)
Bolts
Crankcase Bolts M10 Step 1: 9 ft-lb (12 Nm)
Floor Screws 8 ft-lb (11 Nm)

1.12 9926945 R10 - 2016 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.