Page 15 - Manual Oficina Polaris RS1 2018 e 2019

GENERAL INFORMATION

ITEM TORQUE ITEM TORQUE
Dash Bracket Mounting 14 ft-lbs (19 Nm) Hub Castle Nut (front and 1
Fasteners rear) 180 ft-lbs (244 Nm)
Door Fasteners 8 ft-lb (11 Nm) Ignition Coil Mounting Bolt 8 ft-lbs (11 Nm)
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm) Inner Fuel Tank Support 35 in-lbs (4 Nm)
Drive Clutch Cover Plate 9 ft-lb (12 Nm) Bracket Fasteners (Front)
Screw Inner Fuel Tank Support
Drive Clutch Shift Weight 20 in-lb (2 Nm) Bracket Fastener (Rear) 8 ft-lbs (11 Nm)
Fasteners
Intake Plenum Mount
290 ft-lb (393 Nm) Screw 22 ft-lb (30 Nm)
(Apply 0.4 mL Loctite® 7088
Drive Clutch Spider Master Cylinder Mount 23 ft-lbs (31 Nm)
Primer and 0.4 mL Loctite® Bolts
620™)
Muffler Cover Screws 8 ft-lbs (11 Nm)
250 ft-lb (339 Nm)
Drive Clutch Spider Jam (Apply 0.1 mL Loctite® 7088 Muffler to Exhaust Pipe 21 ft-lbs (28 Nm)
Fasteners
Nut Primer and 0.1 mL Loctite®
620™) Muffler Heat Shield 8 ft-lbs (11 Nm)
Fasteners
Driven Clutch Retaining 40 ft-lb (54 Nm) 7 ft-lb (10 Nm)
Bolt Oil Cooler Bolts
Driven Clutch Helix Cover 12 ft-lbs (16 Nm) Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
Screws Oil Pump Pickup Screws 7 ft-lb (10 Nm)
ECU Mounting Screws 24 in-lb (3 Nm) Oil Sump Cover M8 Bolts 26 ft-lb (35 Nm)
Engine Heat Shield 8 ft-lbs (11 Nm) Oil Sump Cover M6 Bolts 106 in-lb (12 Nm)
Engine Mount (front) 40 ft-lbs (54 Nm) Oxygen Sensor 13 ft-lb (18 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm) Power Steering Cover 8 ft-lb (11 Nm)
Step 1-2: 64 ft-lb (87 Nm) Screws
Engine/Transmission Step 3: 5 ft-lb (7 Nm) Power Steering Bracket to 18 ft-lb (24 Nm)
Mounting Bolts Step 4-7: 44 ft-lb (60 Nm) Frame Nuts
*see procedure for illustration Power Steering Unit to 30 ft-lb (41 Nm)
ETC Mounting Bolts 7 ft-lb (10 Nm) Mount Bracket
Exhaust Head Pipe Bolts 18 ft-lb (24 Nm) Prop Shaft Hoop Fasteners 13 ft-lbs (18 Nm)
Exhaust Pipe to Muffler 21 ft-lb (28 Nm) Prop Shaft Support Bearing 35 ft-lb (47 Nm)
Fasteners Fasteners
Expansion Tank 8 ft-lb (11 Nm) Prop Shaft to Transmission 22 ft-lbs 30 Nm)
Fasteners
Floor Screws 8 ft-lb (11 Nm)
PVT Inner Cover Bolts 12 ft-lb (16 Nm)
Flywheel Bolt 133 ft-lbs (180 Nm)
PVT Intake Duct Clamps 35 in-lbs (4 Nm)
Frame Bolts (front to rear) 40 ft-lb (54 Nm)
PVT Outer Cover Screws 48 in-lb (5 Nm)
Front Bumper / Fender 8 ft-lbs (11 Nm) 8 ft-lbs (11 Nm)
Screws Radiator Fasteners
Front Drive Isolator Bolts 55 ft-lbs (75 Nm) + 180° Radiator Shroud Fasteners 8 ft-lbs (11 Nm)
Front Drive Mounting Radius Rod Fasteners 50 ft-lb (68 Nm) + 45°
Bracket Fasteners (Front) 18 ft-lbs (24 Nm) (Inner)
Front Drive Mounting Radius Rod Fasteners 50 ft-lbs (68 Nm) + 90°
Bracket Fasteners (Rear) 26 ft-lbs (35 Nm) (Outer)
Front Gearcase Cover 11 ft-lbs (15 Nm) Seat Base to Seat Frame 8 ft-lbs (11 Nm)
Plate Screws Fasteners
Front Gearcase Drain/Fill 20 ft-lbs (27 Nm) Seat Base to Frame (front) 14 ft-lb (19 Nm)
Plugs Seat Base to Frame (rear) 30 ft-lb (41 Nm)
Front Gearcase Mounting 30 ft-lbs (41 Nm) Seat Belt Mounting 40 ft-lbs (54 Nm)
Bolts Fasteners
Fuel Pump PFA Nut 70 ft-lbs (95 Nm) Seat Slider Plate Screws 4 ft-lb (5 Nm)
Fuel Rail Mounting Screws 44 in-lb (5 Nm) Shift Cable Bracket 37 ft-lb (50 Nm)
Fuel Tank Block-off Panel 8 ft-lbs (11 Nm) Fasteners
Shock Guard Screws 14 ft-lbs (19 Nm)
Fuel Tank Strap Screw 8 ft-lbs (11 Nm)
Shock Mount (front) 40 ft-lb (54 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm)
Shock Mount (rear) 70 ft-lbs (95 Nm)
Hose Clamp 35 in-lb (4 Nm)

9928689 - 2018 RZR RS1 Service Manual 1.9
© Copyright Polaris Industries Inc.