Page 15 - Manual Oficina Polaris RZR XP 1000 17-18

GENERAL INFORMATION

ITEM TORQUE ITEM TORQUE
Differential Cover Screws (grade 8.8) 22 ft-lb (30 Nm) Hub Castle Nut 180 ft-lbs (244 Nm) 1
Differential Cover Screws (grade 28 ft-lb (38 Nm) Intake Plenum Screw 22 ft-lb (30 Nm)
10.9) Master Cylinder Mount Bolts 23 ft-lbs (31 Nm)
Door Fasteners 8 ft-lb (11 Nm) Oil Cooler Bolts 7 ft-lb (10 Nm)
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm) Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
Drive Clutch Cover Plate Screw 9 ft-lb (12 Nm) Oil Pump Pickup Screws 7 ft-lb (10 Nm)
Drive Clutch Shift Weight Fasteners 20 in-lb (2 Nm)
Oil Sump Cover M8 Bolts 26 ft-lb (35 Nm)
290 ft-lb (393 Nm) Oil Sump Cover M6 Bolts 106 in-lb (12 Nm)
(Apply 0.4 mL
Drive Clutch Spider Loctite® 7088 Oxygen Sensor 13 ft-lb (18 Nm)
Primer and 0.4 mL Parking Brake Caliper Assembly Bolts 37 ft-lb (50 Nm)
Loctite® 620™)
Parking Brake Disc Mounting Bolts
250 ft-lb (339 Nm) (INTL) 14 ft-lb (20 Nm)
(Apply 0.1 mL
Drive Clutch Spider Jam Nut Loctite® 7088 Parking Brake Lever Mounting Bolts 16 ft-lb (22 Nm)
Primer and 0.1 mL Power Steering Cover Screws 8 ft-lb (11 Nm)
Loctite® 620™)
Power Steering Bracket to Frame
Driven Clutch Retaining Bolt 55 ft-lb (75 Nm) 16 ft-lb (22 Nm)
Nuts
Driven Clutch Helix Retaining Screws 48 in-lb (5 Nm) Power Steering Unit to Mount Bracket 30 ft-lb (41 Nm)
ECU Mounting Screws 24 in-lb (3 Nm) Prop Shaft Support Bearing 35 ft-lb (47 Nm)
Engine Mount (front) 40 ft-lbs (54 Nm) Fasteners
PVT Inner Cover Bolts 12 ft-lb (16 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
PVT Outer Cover Screws 48 in-lb (5 Nm)
Step 1-2: 64 ft-lb (87
Nm) Radiator Support Fasteners 10 ft-lbs (14 Nm)
Step 3: 5 ft-lb (7 Nm) M10 M10: 40 ft-lb (54 Nm)
Engine/Transmission Mounting Bolts Step 4-7: 44 ft-lb (60
Nm) M12 Outer M12 (outer): 50 ft-lb
*see procedure for Radius Rod Fasteners + 90° (68 Nm + 90°)
illustration M12 (inner): 50 ft-lb
M12 Inner
ETC Mounting Bolts 7 ft-lb (10 Nm) + 45° (68 Nm + 90°)
Exhaust Head Pipe Bolts 18 ft-lb (24 Nm) Seat Base to Seat Frame Fasteners 8 ft-lbs (11 Nm)
Seat Base to Frame (front) 14 ft-lb (19 Nm)
Exhaust Pipe to Muffler Fasteners 21 ft-lb (28 Nm)
Seat Base to Frame (rear) 30 ft-lb (41 Nm)
Floor Screws 8 ft-lb (11 Nm)
Flywheel Bolt 133 ft-lbs (180 Nm) Seat Belt Mounting Fasteners 40 ft-lbs (54 Nm)
FOX Shock Body Cap 100 ft-lb (135 Nm) Seat Slider Plate Screws 4 ft-lb (5 Nm)
FOX Shock Bearing Assembly 35 ft-lb (47 Nm) Shift Bracket (Gated) 14 ft-lb (19 Nm)
FOX Shock Bleed Screw 14 in-lb (2 Nm) Shift Cable Bracket Bolts 17 ft-lb (23 Nm)
FOX Shock Eyelet 50 ft-lb (68 Nm) Shock Guard Screws 14 in-lbs (2 Nm)
Shock Mount (front) 42 ft-lb (57 Nm)
FOX Shock Shaft Nut 22 ft-lb (30 Nm)
Shock Mount (rear) 70 ft-lbs (95 Nm)
Frame Bolts (front to rear) 40 ft-lb (54 Nm)
Front Bumper / Fender Screws 8 ft-ln (11 Nm) Shock Reservoir Mounting Clamps 35 in-lb (4 Nm)
(rear)
Front Gearcase Cover Plate Screws 11 ft-lbs (15 Nm)
Skid Plate Fasteners 8 ft-lbs (11 Nm)
Front Gearcase Drain/Fill Plugs 10 ft-lbs (14 Nm)
Spark Arrestor 8 ft-lbs (11 Nm)
Front Gearcase Mounting Bolts 35 ft-lbs (47 Nm)
Spark Plug 7 ft-lbs (10 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Fuel Rail Mounting Screws 44 in-lb (5 Nm)
Stabilizer Bar Linkage (rear) 40 ft-lbs (54 Nm)
Fuel Tank Block-off Panel 8 ft-lbs (11 Nm)
Stabilizer Bar Mounting Bracket Bolts
Fuel Tank Strap Screw 8 ft-lbs (11 Nm) (rear) 17 ft-lb (23 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm) Stabilizer Bar Locating Clamp Bolts 10 ft-lb (14 Nm)
Hose Clamp 35 in-lb (4 Nm) Starter Mounting Bolts 7 ft-lb (10 Nm)

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 1.9
© Copyright Polaris Industries Inc.