Page 15 - Manual Oficina Polaris 900S e 1000S 2016 e 2019

GENERAL INFORMATION

MASTER TORQUE TABLE
1
ITEM TORQUE ITEM TORQUE

A-Arm Mounting Fasteners 42 ft-lb (57 Nm) CPS Retaining Bolt 9 ft-lb (12 Nm)
(Front)
A-Arm Mounting Fasteners 40 ft-lb (54 Nm) + 90° Torque in sequence
(Rear) Step 1: 9 ft-lb (12 Nm)
Crankcase Bolts M10
Air Box Mounting 8 ft-lb (11 Nm) Step 2: 21 ft-lb (28 Nm)
Fasteners
Step 3: Tighten add’n 90°
Ball Joint Fasteners 42 ft-lb (57 Nm)
Crankcase Bolts M8 26 ft-lb (35 Nm)
Battery Bracket 8 ft-lb (11 Nm)
Fasteners Crankcase Bolts M6 9 ft-lb (12 Nm)
Battery Terminal Fasteners 60 in-lb (7 Nm) Crankcase Oil Gallery Plug 22 ft-lbs (30 Nm)
(M20)
Bearing Carrier M10 42 ft-lb (57 Nm)
Mounting Fasteners Crankcase Oil Gallery Plug 16 ft-lbs (22 Nm)
(1/2 NPT)
Bearing Carrier M12 40 ft-lb (156 Nm) + 180°
Mounting Fasteners Torque in sequence:
Body / Floor Screws (T-40) 8 ft-lb (11 Nm) Step 1: 9 ft-lbs (12 Nm)
Brake Disc Mounting Bolts 18 ft-lb (24 Nm) Cylinder Head Bolts Step 2: 26 ft-lb (35 Nm)
Brake Bleed Screws 48 in-lb (5 Nm) Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb
Brake Caliper Mounting 30 ft-lb (42 Nm)
Bolts (front) (10 Nm)
Brake Caliper Mounting 46 ft-lb (62 Nm) Differential Cover Screws 22 ft-lb (30 Nm)
Bolts (rear) (Grade 8.8)
Brake Disc Scraper 7 ft-lb (11 Nm) Differential Cover Screws 28 ft-lb (38 Nm)
(Grade 10.9)
Brake Junction Block 35 in-lb (4 Nm)
Door Fasteners 8 ft-lb (11 Nm)
Brake Line Banjo Bolts 15 ft-lb (20 Nm)
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm)
Brake Line Flare Fittings 15 ft-lb (20 Nm)
Drive Clutch Cover Plate 8 ft-lb (11 Nm)
Brake Pedal Mount Bracket 18 ft-lb (24 Nm) Screw
Bolts
Drive Clutch Shift Weight 20 in-lb (2 Nm)
Brake Switch 15 ft-lb (20 Nm) Fasteners
Cab Frame Bolts 40 ft-lb (54 Nm) 290 ft-lb (393 Nm) (Apply 0.4
Drive Clutch Spider
mL Loctite® 620™)
Cam Chain Tensioner 29 ft-lb (40 Nm)
Drive Clutch Spider Jam 250 ft-lb (339 Nm) (Apply 0.1
Camshaft Carrier Bolts 7 ft-lb (10 Nm) Nut mL Loctite® 620™)
Camshaft Sprocket Bolts 11 ft-lb (15 Nm) Driven Clutch Retaining
Bolt 55 ft-lb (75 Nm)
Clutch Cover (inner) 10 ft-lb (14 Nm)
Screws Driven Clutch Spring
Retainer Screws (non- 12 ft-lb (16 Nm)
Clutch Cover (outer) 54 in-lb (5 Nm)
Screws EBS)
Driven Clutch Helix Screws
Step 1: 9 ft-lb (12 Nm) (EBS) 48 in-lb (5 Nm)
Connecting Rod Bolts Step 2: 22 ft-lb (30 Nm)
ECU Mounting Screws 24 in-lb (3 Nm)
Step 3: Tighten add’n 90°
Engine Mount / Isolator 40 ft-lbs (54 Nm)
Coolant Bleed Screw 89 in-lb (10 Nm) (front)
Coolant Temperature 17 ft-lb (23 Nm) Engine Mount to Frame 22 ft-lb (30 Nm)
Sensor Fasteners

9929421 R01 - 2017-2019 RZR 900/S 900/S 1000/S4 1000 Service Manual 1.11
© Copyright Polaris Industries Inc.